Saturday, November 15, 2008
Saturday, September 20, 2008
Splicing in the crank supports
If I do it again, I will cut a slot through both sides of each pole, and have the triangle pass all the way through. As it is, the ply can wiggle slightly inside the poles, and depends on the epoxy to prevent this.
The upper bracing pole is cut on a very careful angle (took me several tries to perfect), and rounded out a bit with the dremel for a firm fit. I also cut into the pole it connects to, so that it can butt up against a solid edge, but not so far as to open the cavity of the pole. I single bolt holds it very firmly, although I will probably add epoxy as an additional measure.
Friday, September 19, 2008
My God! It actually looks like something
You can see here the bolts into the bottom side of the rear fork, that connects it to the hardwood dowel that is bolted to the bamboo. The gray line on the steel is epoxy that seals a cut I made when I though I could get the bamboo itself into the steel. Dumb idea. There's a half-circle cut-out in the top bamboo pole that should keep the rear side of the fork from shifting fore-and-aft, and a bolt that holds the fork firmly into the cut-out.
Not finished yet, there'll be a second support pole connecting to the second top pole of the frame, but here you can see the plan. The crank is sandwiched between curved cut-outs. The support poles cross, and when the last support pole is added I will pin them together, which will prevent them from spreading and releasing the crank. That and a generous amount of epoxy.
The crank is heavy, and reminds me how much weight I am saving using bamboo. I think the crank weighs more than all the bamboo in the frame!
Sunday, September 7, 2008
Third Pole Photos
Thursday, August 21, 2008
Progress
It all worked very nicely. I don't have pictures of the main frame assembled, yet, but it is almost done. Next will come building the support for the front wheels.
Tuesday, August 5, 2008
The frame is started!
This is the two lower poles that for the main part of the frame, which will make a triangle-beam with a third pole. The 1" bamboo poles are joined by short lengths of 1/2" bamboo, mortised and pinned, as shown in this photo:
The wire is 18 gauge galvanized steel I wrapped around the bamboo to prevent/repair splitting when the snug crosspole is inserted (an issue). The pin is a 3/16" hardwood dowel that prevents the crosspole from coming out.
This entire construction has nothing to do with my plans, and indeed contradicts advice I gave elsewhere: a speedbore can be used successfully on bamboo, if the bamboo is prevented from vibrating with a firm parrallel clamp. I decided to go with this joinery option, thinking that I would use several half-inch bamboos for triangulation anyway. Other sites described this sort of motising as a strong joint, and it appeared to be the simplest and least fussy option. Here I go!
The Model
The most significant change I made was to invert the triangle formed by my three poles. That is to say, I put one pole on top and two along the bottom. Why?
It's hard to see in this photo, but the rear axle is at a noteworthy angle from perpendicular. Because there is no continuous bar from the main frame to the axle, there is a large amount of play, and a slight inaccuracy in the length of the poles or squareness of the joints easily become noticable errors in alignment. By using two poles along the bottom, these become straight by definition, and the number of variables is reduced.
